Strategic Solutions for the Manufacturing Sector
We transform your plant's challenges into measurable results. Our mission is to empower your current systems and teams to maximize efficiency and ROI.
The Common Operational Challenge:
The manufacturing sector is facing a critical period, impacted by factors like market instability, regulatory pressure, and inflation.
At the same time, increasing technical demands from end consumers raise plant complexity.
In this context, many tech initiatives fail due to a disconnect from the reality of operations, resulting in unprofitable investments.
A clear path to Operational Excellence: Choose your Smart Start
SAIKARIS understands that today's transformation requires guaranteed ROI and flexible investment. We provide three low-risk entry points, fully integrated into our proven DMAIC methodology, allowing you to solve core manufacturing failures quickly and efficiently.
Strategic Audit & Business Case
Validate Financial Risk. Our Audit is the smartest first investment. It quantifies the financial impact of line stoppages and inconsistent OEE (your CoPQ) to validate the ROI for any further project.
Basic Audit: Delivers a Hallmark Findings Report and identifies high-impact problem areas.
Complete Audit: Delivers the definitive Business Case Report and customized DMAIC roadmap.
"Start quantifying your Loss”
LSS Training & Capability Building
Build In-House Sustainability. Train your production leaders (Yellow & Green Belts) in methods directly relevant to the factory floor: SMED, SPC, and Poka-Yoke design
White Belt (Operators)
Yellow Belt (Supervisors),
Green Belt (Managers)
"Train Your Production Leaders"
Support & On-Demand Modules
Guaranteed Execution. Access specialized LSS, Lean, and AI implementation expertise for critical execution tasks, from MSA validation on sensitive gauges to methodological guidance on AI & Digital Control integration. (billed via flexible hourly packages).
Process Support
Lean Support
AI & Digital Implementation Support
"Get On-Demand Technical Validation"
THE COMPLETE JOURNEY: FROM DATA CONFIDENCE TO MASSIVE RESULTS
Our modular solutions (Audit, Training, and Expert Support) provide the lowest-risk path to validate substantial savings potential and build absolute confidence in our methodology.
You get to test that our approach works on a smaller scale, gaining certainty from ground-level data and results. We are your committed partners: we will not launch any major project that data suggests does not make financial sense for you.
The moment you gain that certainty and trust, we move forward together with the assurance that your investment is fully secured to last program: From Strategy to Reality
From Strategy to Reality Roadmap
Step 1: Strategic Diagnosis & Business Case
Value Proposition: We transform uncertainty into a clear action plan. In just two intensive weeks, you will receive a comprehensive Business Case that quantifies the financial impact of your challenge and provides a roadmap to ensure maximum return on investment before any larger commitment is made.
Best for: Directors and Plant Managers who need to validate an operational problem, justify an investment in improvement, or align their team around clear objectives before launching a full-scale project
Key Deliverables:
An Executive Report summarizing key findings and strategic recommendations.
A Performance Baseline, including customer, quality, lean, and cost metrics.
A Project Charter that formalizes the scope, objectives, and team involved.
A Prioritized Improvement Roadmap detailing the recommended next steps.
Duration: 2 weeks.
Investment: A fixed-scope, fixed-fee project to deliver a complete business case.
Step 2: Process Footprint & Root Cause Analysis
Value Proposition: We move from assumptions to statistical certainty. This service dives deep into your processes and data to convert qualitative understanding into verifiable quantitative facts. We don't just measure performance; we deliver the validated answer to the question: Why is this happening?
Best for: Teams that have completed the Strategic Diagnosis and require a deep technical analysis to ensure that solutions target the true root cause of the problem, not just the symptoms.
Key Deliverables:
An Executive Report of the technical analysis with key findings.
Value Stream Mapping and an Activity Network Diagram to visualize inefficiencies.
Cause & Effect (Ishikawa) Analysis and Failure Mode and Effects Analysis (FMEA) to identify and prioritize risks.
A Data Collection Plan and a validated Measurement System Analysis (MSA Report) to ensure data reliability.
A precise calculation of process performance, including the Six Sigma Level and DPMO.
A final Root Cause Report with statistical validation of the critical variables impacting your process.
Duration: Approximately 3 to 5 weeks.
Investment: Custom priced. Following the completion of the Strategic Diagnosis, a fixed-price proposal is presented based on the complexity of the analysis.
Step 3: Improvement Implementation & Sustainability
Value Proposition: We turn analysis into tangible, lasting results. We don't just implement solutions; we standardize new processes, train your teams, and establish control systems to ensure the ROI is realized and sustained over time, fostering a true culture of operational excellence.
Best for: Companies ready to execute the action plan, transform their operations, and ensure that improvements become the new standard of work, guaranteeing long-term team autonomy.
Key Deliverables:
Improvement solutions implemented and validated in the production environment.
Standard Operating Procedures (SOPs) for the new, optimized processes.
A Control Plan and dashboards for continuous monitoring of key KPIs.
Training and knowledge transfer to the internal team to ensure sustainability and autonomy.
A Project Closure Report documenting the final impact and the ROI achieved.
Duration: To be defined based on the scope of the solutions to be implemented.
Investment: Custom priced. The budget is defined in a detailed proposal following the completion of the Technical Root Cause Analysis.